Bernard Lab: Mixing Precision in Industrial Blending

November 6, 2023
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As highlighted in the article “Industrial Blending – Mixing it up!“, mixing and blending are indispensable processes across various industrial applications. The quest for achieving homogeneity at the desired quality level drives countless bulk materials through these operations, whether they are raw materials, intermediates, or final products.

Analogous to a Toolbox The analogy of mixer choice to a toolbox with a variety of hand tools provides valuable insights. Just as you would select specific hand tools for different tasks, choosing the right mixer is crucial. Imagine attempting to blend a highly cohesive mixture like chocolate chips and cookie dough using a tumble blender—it’s not an effective choice.

No Universal Blender While a “universal blender” might seem like the ideal solution, there is no one-size-fits-all blender. Even versatile tools like Swiss Army knives have multiple implements to cater to different tasks. Similarly, blenders require specific setups and tooling for optimal performance. As the saying goes, if you have a hammer, everything starts to look like a nail.

Industrial Mixing and Blending Operations The article delves into common industrial mixing and blending operations that employ various technologies to ensure blend uniformity efficiently. For instance, the food industry often relies on ribbon mixers to blend food powders such as sugars, flours, and chemical additives. These mixers semi-fluidize the powder, enabling the rapid incorporation of ingredients in batch operations. This approach offers manufacturing flexibility, speed, and accuracy.

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Photo and article with all rights reserved, courtesy of powderbulksolids.com.